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Solutions

Solutions for Commercial Vehicles & Construction Machinery

Match power distribution, control modules, switches and displays to the platform: trucks, buses, excavators, agricultural machinery and new-energy vehicles, with the right IP rating, temperature range and CAN protocol.

Heavy Truck Construction Machinery Bus & Coach New Energy Agricultural

Industry solution categories

Heavy Truck

Cab and chassis electronics for heavy-duty trucks

Application

For heavy-truck OEM programs, Youlai supplies cab and chassis electronics — power distribution boxes, fuse / relay boxes, body control modules, and the switches, sensors and clusters that go with them. The NBX-957 covers central power distribution; sealed IP67 variants (NBX-971 chassis, NBX-961 excavator-class) are designed for desert and tropical-humid duty cycles.

Typical specifications
Temperature
−40 to +85 °C
Sealing
IP65 / IP67
Bus protocol
J1939
CAN type
CAN-FD
Featured cab-side visibility modules · system-level, by project

Heavy-truck cabs — especially tractor-trailer combinations — carry the worst blind-zone exposure on the road: the typical front blind zone runs to 2.5 m, the left side to 1.5 m, the right side to 3 m, and the area directly behind the trailer to 4 m. Two Youlai system-level modules address these zones, both configured per project rather than sold as standard catalogue items:

  • PBX-2050 270° surround-view system — 5-to-8 wide-angle cameras around the cab and trailer, with an in-house controller that combines the camera feeds into a single top-down view on the in-cab screen (the "270°" label refers to each camera's own horizontal coverage; the combined image is shown as a 360° top-down view). The "five-plus-one" mounting scheme is specifically designed for tractor-trailer programmes: five cameras live on the tractor (front / left / right / rear-cab / driver-side over-cab), one additional rear-trailer camera covers the trailer-end blind zone but stays outside the combined view (trailers are swapped often on commercial routes, so a permanently-paired trailer camera is impractical).
  • PBX-955 12.3" / 14.9" CMS mirror system — electronic camera-monitor mirror replacing the conventional left- and right-side glass mirrors, with the camera feeds rendered on widescreen displays mounted on the A-pillars. The 12.3" variant adds a centre channel for streaming rear-view (the through-trailer-window view that lets the driver see directly behind a long combination vehicle), supports an external 8-channel video recorder for fleet-grade footage retention, accepts 2 MP camera inputs, and pans automatically so the side-view widens during a turn. Designed for integration into vehicle programmes seeking CMS type approval under the UN R46 (devices for indirect vision) framework that governs M-category passenger / coach and N-category goods vehicles; final approval is handled per the destination market.

Full description in Displays & HUD catalogue →

Construction Machinery

Excavator, loader and crane electronics

Application

Construction-machinery OEMs need integrated electrical boxes that survive vibration, dust and engine-bay heat. The workhorse part on these platforms is a sealed combined relay + fuse + interface box mounted near the engine or cab post.

Typical specifications
Temperature
−30 to +85 °C
Sealing
IP65 / IP67
Vibration
Class B
Duty cycle
Continuous
Featured operator-cab modules · system-level, by project

Excavator, loader and crane operators routinely work with the boom or attachment moving through ground-level blind zones — bystander injury accidents and minor-collision rework cost are the two pain points that drive most operator-visibility specifications on Chinese construction-machinery programmes today.

  • PBX-2050 270° surround-view ECU — the same multi-camera ECU used on heavy-truck programmes (the "270°" label refers to each camera's own coverage; the combined image is shown as a 360° top-down view), with the camera layout reconfigured for the construction-machinery cab geometry. Four or six wide-angle cameras around the machine envelope, combined into a top-down view on the operator monitor — removing the boom-side and undercarriage-side blind zones during slew and travel.
  • PBX-2402 compaction-roller instrument cluster — the cluster variant tuned for compaction-roller cabs (vibration range set for the roller's duty cycle, dial layout sized for the roller-cab dashboard). Quoted alongside the PBX-2202 4.6" smart cluster for excavator / loader cabs as the standard cluster choice on Youlai construction-machinery programmes.

Full description in Displays & HUD catalogue →

Bus & Coach

Cabin electronics for city buses and coaches

Application

Bus and coach platforms add cabin-facing parts — passenger stop buttons, door switches, driver displays — on top of a standard chassis distribution stack. Volumes are smaller than heavy truck, and specifications change frequently between programs, so we work tender-by-tender on the cabin parts.

Typical specifications
Switches
Cabin-grade
Displays
Driver clusters
Bus protocol
CAN
Volume
Tender-by-tender
Featured driver-cabin modules · system-level, by project

Bus, coach and heavy-goods programmes (UN R46 framework) increasingly specify CMS electronic mirrors in place of the traditional glass mirrors — the driver-side blind-zone reduction is significant on long coach bodies, an aerodynamic-drag reduction versus the conventional glass-mirror housings is typically reported on cross-country routes, and the centralised display lets the driver scan three views without turning the head. The two Youlai cabin-visibility modules most commonly quoted for bus programmes:

  • PBX-955 14.9" CMS mirror system — the wider screen variant is favoured on coach and intercity-bus programmes for the larger field-of-view it presents to the driver. Pairs with the same M400 / M800 head-unit family used across the Youlai CMS line, and can be specified as a stand-alone replacement for the conventional A-pillar glass-mirror pair.
  • PBX-961 commercial-vehicle HUD + PBX-2203 C-HUD (combiner type) — head-up display options for coach driver cabs that want speed / navigation prompts in the driver's primary line-of-sight rather than down at the cluster. Both quoted at the program level depending on cab geometry and windscreen rake.

Full description in Displays & HUD catalogue →

New Energy

Electronics for new-energy commercial vehicles

Application

For electric and hybrid commercial-vehicle programs, Youlai supplies the low-voltage electronics layer — body control, sensing, switching and cabin parts — alongside high-voltage drivetrain suppliers. The shift for OEMs is integration density: more sensors, more harness termination points, and tighter EMC requirements close to the high-voltage system.

Validation note: low-voltage parts mounted close to the high-voltage system are validated in our in-house environmental lab + EMC pre-compliance. Youlai does not manufacture traction inverters or battery management systems (BMS).

Typical specifications
Voltage side
Low-voltage
EMC
Validated
Bus protocol
CAN / LIN
Integration
High-density
Featured new-energy modules · with full model specs

Three published Youlai modules together build the low-voltage / safety / driver-interface side of a new-energy heavy-truck programme:

  • EBX-2314 36 kW HV-DCDC controller (600 VDC traction-pack → 24 V vehicle bus, ≥ 95 % efficiency, on-board HV pre-charge, J1939-73 DM1 + UDS diagnostics, CAN-FD upgrade-ready) — the workhorse module that powers the 24 V system from the traction pack.
  • JDK-2509 1500 VDC battery-pack HV fuse (1250-3000 A continuous, 250 kA breaking, aBat utilisation category per IEC 60269-7; short-circuit type test at TÜV-accredited laboratory) — the final electrical safety stop on the high-voltage traction-pack bus.
  • PBX-2301 8" plateau / new-energy combined cluster (-45 °C self-heating, ≥ 5000 m altitude, 9 dedicated EV indicators including READY, STOP, HV power-up, insulation-resistance, traction-battery charging / fault, HV cut-off imminent, DBS, APU, CAN-FD support) — the cockpit display node wired through to the BMS / VCU CAN bus.

Full range in the Smart control modules catalogue →

Agricultural Machinery

Tractor and harvester electronics

Application

Agricultural-machinery programs share most of their electronics with construction equipment — sealed boxes, dust-tolerant switching, simple but rugged display clusters. The IP67-sealed NBX variants (NBX-971 chassis, NBX-961 excavator-class) extend naturally into tractor and harvester duty cycles.

Typical specifications
Sealing
IP67
Dust ingress
Tolerant
Vibration
Rated
Shared with
Construction
Featured agricultural-platform modules · rugged duty, by project

Tractor and harvester programmes draw on the same rugged, sealed hardware proven on construction machinery — rated for dust, vibration and wash-down exposure:

  • NBX-971 / NBX-961 sealed power distribution — IP67 chassis and excavator-class boxes for engine-bay and chassis mounting on tractors and harvesters, where dust and pressure-wash exposure rule out non-sealed fuse boxes.
  • Rugged cab instrument clusters — basic, dust- and vibration-tolerant clusters for the tractor cab, shared with our construction-machinery platforms.
  • PTO & hitch-area switches and sensors — dust- and vibration-tolerant parts for the rear PTO and three-point-hitch zone.

Full range in the Power distribution catalogue →

Get in Touch

Talk to Our OEM Project Team

Reply within 24 hours (UTC+8). Send drawings or specifications via WhatsApp or email.

When reaching out, please share with us: target vehicle / machine model, expected annual volume, and key technical requirements (CAN protocol, IP rating, working temperature, connector preference). Drawings welcome.